Piscataway Campus
732-885-5555
Bensalem Campus
877-726-7663

Hydraulic Mining Shovels

6040/6040 FS Hydraulic Shovel

  • Engine Output
    1516 kW (2,032 hp)
  • Engine Output
    2032 HP
  • Standard Bucket Capacity
    Face Shovel: - 15.0 - 24.0 m3 (19.6 - 31.3 yd3); Backhoe: 18.0 - 30.0 m3 (23.5 - 39.28 yd3)
  • Bucket Payload
    43.7 ton (US)
General
Engine Output
1516 kW (2,032 hp)
Engine Output
2032 HP
Standard Bucket Capacity
Face Shovel: - 15.0 - 24.0 m3 (19.6 - 31.3 yd3); Backhoe: 18.0 - 30.0 m3 (23.5 - 39.28 yd3)
Bucket Payload
43.7 ton (US)
Operating Weight
Face Shovel: 405 tonnes (446 tons); Backhoe: 407 tonnes (449 tons)
Operating Weight
449 ton (US)
Note
Specifications above apply to Backhoe configuration. Face Shovel and Frontless configurations are also available.
Hydraulic System with Pump Managing System
Hydraulic tank capacity
1057.0 gal
Hydraulic tank capacity
898.0 gal
Total volume of hydraulic oil
1585.0 gal
Total volume of hydraulic oil
1532.0 gal
Main Pumps
4 × variable flow axial piston pumps
Main Pumps
4 × variable swash plate pumps
Main Pumps
4 × 746 L/min (4 × 197 gal/min)
Main Pumps
4 × 724 L/min (4 × 191 gal/min)
Maximum Pressure
4350 psi
Maximum Pressure
5080 psi
Maximum Pressure
5080 psi
Swing Pumps
3 × reversible swash plate pump
Swing Pumps
4 × reversible swash plate pump
Swing Pumps
3 × 491 L/min (3 × 130 gal/min)
Swing Pumps
4 × 321 L/min (4 × 85 gal/min)
Hydraulic Tank Capacity
1057 gal (US)
Hydraulic Tank Capacity
898 gal (US)
Total Volume of Hydraulic Oil
1585 gal (US)
Total Volume of Hydraulic Oil
1532 gal (US)
Hydraulic Oil Cooling
Components
Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Features
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Components
Variable axial piston pumps supplying low-volume, high-pressure oil to fans
Diameter
2 × 1524 mm (2 × 60 in)
Features
Extremely high cooling efficiency to ensure optimum oil temperature
Features
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Oil Flow of Cooling Pumps
4 × 379 L/min (4 × 100 gal/min)
Oil Flow of Cooling Pumps
2 × 799 L/min (2 × 211 gal/min)
Components
Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Features
Fan speed is thermostatically controlled
Operator's Cab
Board Control System
USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Board Control System
On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
Board Control System
Robust instrument panel including large (12 in) colored touch screen for intuitive handling
Board Control System
Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
Board Control System
On-screen troubleshooting assistance
Board Control System
Graphic charts of logged data
Board Control System
Fault memory with storage of related conditions
Components
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components
External sun shields at side and rear windows
Components
Sliding emergency ladder (kick-down type) with ladder cage
Components
Roller blinds at all windows
Components
Windshield with parallel intermittent wiper/washer
Components
All-round safety glass, armored windshield and sliding side window
Components
FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
Components
Joystick controls integrated in independently adjustable seat consoles
Components
Under roof mounted heating ventilating and air conditioning system
Components
Fold-away auxiliary seat with safety belt
Components
Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Internal Dimensions of Cab
7.05 ft
Internal Dimensions of Cab
7.22 ft
Internal Dimensions of Cab
5.25 ft
Operator
22.31 ft
Components
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Components
Robust instrument panel including large colored BCS screen with transflective technology
Operator’s Cab
Components
Under roof mounted heating ventilating and air conditioning system
Components
External sun shields at side and rear windows
Components
Sliding emergency ladder (kick-down type) with ladder cage
Swing System
Features
Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Features
Hydraulic braking of the swing motion by counteracting control
Features
Closed-loop swing circuit with torque control
Features
Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
Maximum Swing Speed
5.1 r/min
Maximum Swing Speed
4.7 r/min
Parking Brake
Wet multiple disc brake, spring-loaded/hydraulically released
Swing Drive
3 compact planetary transmissions with axial piston motors
Swing Ring
Triple-race roller bearing with sealed internal gearing
Features
All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Undercarriage
Bottom Rollers
7
Components
All running surfaces of sprockets, idlers, rollers and track links are hardened
Components
Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components
Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Components
Acoustic travel alarm
Components
Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components
All teeth contact areas of sprocket and pad links are hardened
Gradeability
57 %
Maximum Tractive Force
471260 lb
Parking Brake
Wet multiple disc brake, spring applied/hydraulically released
Support Rollers
2 plus a skid plate in between
Track Pads
42
Travel Drives
1 planetary transmission with 2 two-stage axial piston motors
Travel Speed
0.93 mile/h
Travel Speed
1.55 mile/h
Automatic Lubrication System
Capacity
264 gal (US)
Type
System failures displayed by Board Control System
Type
Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type
Grease filters (200 μm) between service station and container, as well as directly behind grease pump
Type
Grease filters (200 μm) between service station and container, as well as directly behind grease pump
Type
Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Type
Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring
Operating Weights
6040 FS
24.1 N/cm2 (35.0 psi)
6040 FS
Other track pads available on request
6040 FS
891980 lb
6040 FS
3.9 ft
6040
24.3 N/cm2 (35.3 psi)
6040
Other track pads available on request
6040
897930 lb
6040
3.9 ft
Electrical System (diesel drive)
Components
13 LED service lights
Electrical System - Diesel Drive
Batteries in Series
6 × 210 Ah - 12V each; 630 Ah - 24V in total
Components
13 LED service lights
Components
Battery isolation relays and switches
Components
Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components
10 LED high-brightness working flood lights - 8 for working area - 2 for rear end
Components
2 LED high-brightness access flood lights
System Voltage
24V
Retractable Service Station
Installation
Retractable service station installed underneath the engine module and easily accessible from ground
Attachments
All buckets
- Wing shrouds on side walls - Heel shrouds at bottom edges
Type
Guards for shovel cylinders (FS)
All buckets
- Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
Shovel attachment with unique TriPower kinematics ensuring the following main features
- Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features
- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features
- Constant boom momentum throughout the whole lift arc - Crowd force assistance
Type
Inspection hole in monoboom BH
Type
Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type
Special wear packages for highly abrasive materials on request
Type
Catwalks with rails at boom (FS and BH)
Type
Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type
Boom and sticks are stress-relieved after welding
Type
Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
Diesel Engines
Aspiration
Turbocharged and air-to-air aftercooled
Bore
5.71 in
Components
Additional high-capacity water separator
Components
Two-stage fuel filter including water separator
Components
Heavy-duty air filters
Components
Microprocessed engine management
Components
Hydraulically driven radiator fan with electronically controlled fan speed
Displacement
1959.0 in3
Emissions
U.S. EPA flex
Fuel tank capacity
2060.0 gal
Make and model
2 × Cat C32 (Tier 2)
Stroke
6.38 in
Total rated gross power
1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Total rated net power
1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Alternators
2 × 150 A
Maximum Altitude
8200 ft
Number of Cylinders
12
Total Rated Net Power
1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Aspiration
Turbocharged and air-to-air aftercooled
Bore
5.71 in
Components
Additional high-capacity water separator
Components
Two-stage fuel filter including water separator
Components
Heavy-duty air filters
Components
Microprocessed engine management
Components
Hydraulically driven radiator fan with electronically controlled fan speed
Displacement
1959 in³
Emissions
U.S. EPA flex
Fuel Tank Capacity
2060 gal (US)
Make
2 × Cat C32 (Tier 2)
Stroke
6.38 in
Total Rated Gross Power
1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Total Rated Net Power
1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Engine
Engine Model
2 × Cat® C32
Gross Power
2032.0 hp
Net Power
2032.0 hp
Note
Electric drive option available (1400 kW) on 6040 AC/6040 AC FS
Engine Model
2 × Cat® C32
Gross Power
2032 HP
Net Power
2032 HP
Bucket
Bucket Capacity
28.8 yd³
Bucket Capacity
28.8 yd³
Operating Specifications
Bucket Payload
44 t
Operating Weight
449 t
Operating Weight
446 t
Electric Motor - 6040 AC/6040 AC FS
Frequency
50 Hz (60 Hz on request)
Output
1877 HP
Rated Current IN
156 A (at 6.6 kV)
Revolutions
1,500 min-1 (1,800 min-1 at 60 Hz)
Starting current
350% of IN (197% of IN Optional)
Type
Power limit control by Pump Managing System
Type
Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions
Type
Squirrel cage induction motor
Voltage
6.6 kV ±10% (other on request)
  • GENERAL
    • Custom paint
  • SUPERSTRUCTURE
    • Hydraulic service crane on superstructure with auxiliary engine
    • One or two round container(s) for standard 200 L (53 gal) barrels (instead of 1000 L (264 gal) grease container)
    • Filling of round container(s) via service station
    • Various cold-weather options
  • CAB
    • Dual (redundancy) heating ventilating and air conditioning system
    • Cab heating
    • Camera monitoring system
  • UNDERCARRIAGE
    • Track pad width 1400 mm (4 ft 7 in) or 1600 mm (5 ft 3 in)
    • Automatic lubrication of rollers by central lube system
    • Cover plate under carbody (belly plate)
    • Additional optional equipment available on request.