Hydraulic Mining Shovels
6040/6040 FS Hydraulic Shovel
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Engine Output1516 kW (2,032 hp)
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Engine Output2032 HP
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Standard Bucket CapacityFace Shovel: - 15.0 - 24.0 m3 (19.6 - 31.3 yd3); Backhoe: 18.0 - 30.0 m3 (23.5 - 39.28 yd3)
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Bucket Payload43.7 ton (US)
General
- Engine Output
- 1516 kW (2,032 hp)
- Engine Output
- 2032 HP
- Standard Bucket Capacity
- Face Shovel: - 15.0 - 24.0 m3 (19.6 - 31.3 yd3); Backhoe: 18.0 - 30.0 m3 (23.5 - 39.28 yd3)
- Bucket Payload
- 43.7 ton (US)
- Operating Weight
- Face Shovel: 405 tonnes (446 tons); Backhoe: 407 tonnes (449 tons)
- Operating Weight
- 449 ton (US)
- Note
- Specifications above apply to Backhoe configuration. Face Shovel and Frontless configurations are also available.
Hydraulic System with Pump Managing System
- Hydraulic tank capacity
- 1057.0 gal
- Hydraulic tank capacity
- 898.0 gal
- Total volume of hydraulic oil
- 1585.0 gal
- Total volume of hydraulic oil
- 1532.0 gal
- Main Pumps
- 4 × variable flow axial piston pumps
- Main Pumps
- 4 × variable swash plate pumps
- Main Pumps
- 4 × 746 L/min (4 × 197 gal/min)
- Main Pumps
- 4 × 724 L/min (4 × 191 gal/min)
- Maximum Pressure
- 4350 psi
- Maximum Pressure
- 5080 psi
- Maximum Pressure
- 5080 psi
- Swing Pumps
- 3 × reversible swash plate pump
- Swing Pumps
- 4 × reversible swash plate pump
- Swing Pumps
- 3 × 491 L/min (3 × 130 gal/min)
- Swing Pumps
- 4 × 321 L/min (4 × 85 gal/min)
- Hydraulic Tank Capacity
- 1057 gal (US)
- Hydraulic Tank Capacity
- 898 gal (US)
- Total Volume of Hydraulic Oil
- 1585 gal (US)
- Total Volume of Hydraulic Oil
- 1532 gal (US)
Hydraulic Oil Cooling
- Components
- Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
- Features
- Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
- Components
- Variable axial piston pumps supplying low-volume, high-pressure oil to fans
- Diameter
- 2 × 1524 mm (2 × 60 in)
- Features
- Extremely high cooling efficiency to ensure optimum oil temperature
- Features
- Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
- Oil Flow of Cooling Pumps
- 4 × 379 L/min (4 × 100 gal/min)
- Oil Flow of Cooling Pumps
- 2 × 799 L/min (2 × 211 gal/min)
- Components
- Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
- Features
- Fan speed is thermostatically controlled
Operator's Cab
- Board Control System
- USB, Lan (TCP/IP) and CAN BUS interfaces for data export
- Board Control System
- On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
- Board Control System
- Robust instrument panel including large (12 in) colored touch screen for intuitive handling
- Board Control System
- Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
- Board Control System
- On-screen troubleshooting assistance
- Board Control System
- Graphic charts of logged data
- Board Control System
- Fault memory with storage of related conditions
- Components
- Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
- Components
- External sun shields at side and rear windows
- Components
- Sliding emergency ladder (kick-down type) with ladder cage
- Components
- Roller blinds at all windows
- Components
- Windshield with parallel intermittent wiper/washer
- Components
- All-round safety glass, armored windshield and sliding side window
- Components
- FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
- Components
- Joystick controls integrated in independently adjustable seat consoles
- Components
- Under roof mounted heating ventilating and air conditioning system
- Components
- Fold-away auxiliary seat with safety belt
- Components
- Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
- Internal Dimensions of Cab
- 7.05 ft
- Internal Dimensions of Cab
- 7.22 ft
- Internal Dimensions of Cab
- 5.25 ft
- Operator
- 22.31 ft
- Components
- Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
- Components
- Robust instrument panel including large colored BCS screen with transflective technology
Operator’s Cab
- Components
- Under roof mounted heating ventilating and air conditioning system
- Components
- External sun shields at side and rear windows
- Components
- Sliding emergency ladder (kick-down type) with ladder cage
Swing System
- Features
- Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
- Features
- Hydraulic braking of the swing motion by counteracting control
- Features
- Closed-loop swing circuit with torque control
- Features
- Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
- Maximum Swing Speed
- 5.1 r/min
- Maximum Swing Speed
- 4.7 r/min
- Parking Brake
- Wet multiple disc brake, spring-loaded/hydraulically released
- Swing Drive
- 3 compact planetary transmissions with axial piston motors
- Swing Ring
- Triple-race roller bearing with sealed internal gearing
- Features
- All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Undercarriage
- Bottom Rollers
- 7
- Components
- All running surfaces of sprockets, idlers, rollers and track links are hardened
- Components
- Fully hydraulic self-adjusting track tensioning system with membrane accumulator
- Components
- Automatic hydraulic retarder valve to prevent over-speed on downhill travel
- Components
- Acoustic travel alarm
- Components
- Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
- Components
- All teeth contact areas of sprocket and pad links are hardened
- Gradeability
- 57 %
- Maximum Tractive Force
- 471260 lb
- Parking Brake
- Wet multiple disc brake, spring applied/hydraulically released
- Support Rollers
- 2 plus a skid plate in between
- Track Pads
- 42
- Travel Drives
- 1 planetary transmission with 2 two-stage axial piston motors
- Travel Speed
- 0.93 mile/h
- Travel Speed
- 1.55 mile/h
Automatic Lubrication System
- Capacity
- 264 gal (US)
- Type
- System failures displayed by Board Control System
- Type
- Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
- Type
- Grease filters (200 μm) between service station and container, as well as directly behind grease pump
- Type
- Grease filters (200 μm) between service station and container, as well as directly behind grease pump
- Type
- Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
- Type
- Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring
Operating Weights
- 6040 FS
- 24.1 N/cm2 (35.0 psi)
- 6040 FS
- Other track pads available on request
- 6040 FS
- 891980 lb
- 6040 FS
- 3.9 ft
- 6040
- 24.3 N/cm2 (35.3 psi)
- 6040
- Other track pads available on request
- 6040
- 897930 lb
- 6040
- 3.9 ft
Electrical System (diesel drive)
- Components
- 13 LED service lights
Electrical System - Diesel Drive
- Batteries in Series
- 6 × 210 Ah - 12V each; 630 Ah - 24V in total
- Components
- 13 LED service lights
- Components
- Battery isolation relays and switches
- Components
- Emergency stop switches accessible from ground level, in engine module and in operator's cab
- Components
- 10 LED high-brightness working flood lights - 8 for working area - 2 for rear end
- Components
- 2 LED high-brightness access flood lights
- System Voltage
- 24V
Retractable Service Station
- Installation
- Retractable service station installed underneath the engine module and easily accessible from ground
Attachments
- All buckets
- - Wing shrouds on side walls - Heel shrouds at bottom edges
- Type
- Guards for shovel cylinders (FS)
- All buckets
- - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
- Shovel attachment with unique TriPower kinematics ensuring the following main features
- - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
- Shovel attachment with unique TriPower kinematics ensuring the following main features
- - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
- Shovel attachment with unique TriPower kinematics ensuring the following main features
- - Constant boom momentum throughout the whole lift arc - Crowd force assistance
- Type
- Inspection hole in monoboom BH
- Type
- Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
- Type
- Special wear packages for highly abrasive materials on request
- Type
- Catwalks with rails at boom (FS and BH)
- Type
- Welding procedures allow for internal counter-welding (double prep weld) wherever possible
- Type
- Boom and sticks are stress-relieved after welding
- Type
- Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
Diesel Engines
- Aspiration
- Turbocharged and air-to-air aftercooled
- Bore
- 5.71 in
- Components
- Additional high-capacity water separator
- Components
- Two-stage fuel filter including water separator
- Components
- Heavy-duty air filters
- Components
- Microprocessed engine management
- Components
- Hydraulically driven radiator fan with electronically controlled fan speed
- Displacement
- 1959.0 in3
- Emissions
- U.S. EPA flex
- Fuel tank capacity
- 2060.0 gal
- Make and model
- 2 × Cat C32 (Tier 2)
- Stroke
- 6.38 in
- Total rated gross power
- 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
- Total rated net power
- 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
- Alternators
- 2 × 150 A
- Maximum Altitude
- 8200 ft
- Number of Cylinders
- 12
- Total Rated Net Power
- 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
- Aspiration
- Turbocharged and air-to-air aftercooled
- Bore
- 5.71 in
- Components
- Additional high-capacity water separator
- Components
- Two-stage fuel filter including water separator
- Components
- Heavy-duty air filters
- Components
- Microprocessed engine management
- Components
- Hydraulically driven radiator fan with electronically controlled fan speed
- Displacement
- 1959 in³
- Emissions
- U.S. EPA flex
- Fuel Tank Capacity
- 2060 gal (US)
- Make
- 2 × Cat C32 (Tier 2)
- Stroke
- 6.38 in
- Total Rated Gross Power
- 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
- Total Rated Net Power
- 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
Engine
- Engine Model
- 2 × Cat® C32
- Gross Power
- 2032.0 hp
- Net Power
- 2032.0 hp
- Note
- Electric drive option available (1400 kW) on 6040 AC/6040 AC FS
- Engine Model
- 2 × Cat® C32
- Gross Power
- 2032 HP
- Net Power
- 2032 HP
Bucket
- Bucket Capacity
- 28.8 yd³
- Bucket Capacity
- 28.8 yd³
Operating Specifications
- Bucket Payload
- 44 t
- Operating Weight
- 449 t
- Operating Weight
- 446 t
Electric Motor - 6040 AC/6040 AC FS
- Frequency
- 50 Hz (60 Hz on request)
- Output
- 1877 HP
- Rated Current IN
- 156 A (at 6.6 kV)
- Revolutions
- 1,500 min-1 (1,800 min-1 at 60 Hz)
- Starting current
- 350% of IN (197% of IN Optional)
- Type
- Power limit control by Pump Managing System
- Type
- Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions
- Type
- Squirrel cage induction motor
- Voltage
- 6.6 kV ±10% (other on request)
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GENERAL
- Custom paint
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SUPERSTRUCTURE
- Hydraulic service crane on superstructure with auxiliary engine
- One or two round container(s) for standard 200 L (53 gal) barrels (instead of 1000 L (264 gal) grease container)
- Filling of round container(s) via service station
- Various cold-weather options
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CAB
- Dual (redundancy) heating ventilating and air conditioning system
- Cab heating
- Camera monitoring system
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UNDERCARRIAGE
- Track pad width 1400 mm (4 ft 7 in) or 1600 mm (5 ft 3 in)
- Automatic lubrication of rollers by central lube system
- Cover plate under carbody (belly plate)
- Additional optional equipment available on request.